Extruded Heat Sink Manufacturing Process
Customized aluminum extruded heat sink solutions｜Evercool
Lightweight, high-efficiency aluminum extruded heat sink modules have a wide range of applications, from electronic boards to power equipment. They provide rapid heat dissipation and ensure system stability.
In high-power electronic devices and long-duration applications, balancing heat dissipation efficiency, weight, and cost has always been a primary concern for engineers.
Evercool utilizes an extrusion process to directly extrude a variety of heat sink fin structures from heated aluminum ingots. Combined with CNC precision machining and a variety of surface treatments, we create highly efficient, cost-effective, and aesthetically pleasing heat sink solutions.
Evercool aluminum extruded heat sink modules, paired with high-efficiency DC fans, deliver efficient heat dissipation, enabling design flexibility and cost competitiveness.
From single heat sinks to large cooling systems, we can create the optimal solution tailored to your needs.
Why choose aluminum extruded heat sink?
- Cost-effectiveness: Low mold costs make it suitable for mass production.
- Material advantages: Aluminum alloy offers acid and alkali resistance, corrosion resistance, and lightweight properties.
- Design flexibility: Complex structures (such as sunflower teeth) can be created, increasing heat dissipation and convection efficiency.
- Aesthetic and diverse surface treatments: Anodizing, sandblasting, and brushing can create a variety of color finishes, suitable for applications such as industrial computer casings.
Features of Evercool Aluminum Extruded Heatsink Module
Rapid Customization: Design drawings can be directly compared to existing aluminum extrusions, shortening development time. If a similar aluminum extrusion is unavailable, the engineering team can quickly assess mold feasibility and provide design adjustments.
Precision Post-Processing: Supports multiple processes, including CNC machining, cutting, grooving, polishing, drilling, and riveting, ensuring dimensional accuracy and excellent thermal performance.
Diverse Surface Finishes: Anodizing, sandblasting, and brushing offer optimal heat dissipation and aesthetics.
DC Fan Integration: Aluminum extruded heat sinks can be directly paired with Evercool high-efficiency DC fans, increasing convection efficiency and improving heat dissipation. A variety of DC fans are available to meet diverse application requirements, including quiet operation, long life, and high air pressure.
Strict Quality Control: Each heat sink undergoes testing and assembly verification to ensure consistent quality.
Typical application scenarios
- Industrial power modules (IGBT/MOSFET)
- AI/server CPU & GPU systems
- Renewable energy inverters and UPS power systems
- Laser equipment and high-power semiconductors
- Industrial automation and welding equipment
- High-power LEDs and chassis
- Gallery
Aluminum extruded LED cooling products
Extruded computer cooling products
Various extruded products
- Related Products
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DC Fan
DC fans are manufactured by EVERCOOL and are of high quality, including silent fans. They are used in various industries, including computer peripheral cooling, lithium battery charger cooling, inverter cooling, automotive electronic cooling, LED cooling, among others. EVERCOOL also offers standard DC fan products for retail sale, giving consumers the option to select and use them as required.
DC PWM Fan
EVERCOOL launched the DC PWM FAN series, the fan size ranges from 4mm to 140mm, and the thickness ranges from 10mm to 38mm. Various sizes and specifications are available for you to choose from.
CPU Cooler
EVERCOOL CPU coolers are designed for Sockets of different generations of INTEL and AMD, and according to the cooling wattage required by different CPUs, different CPU coolers are designed.
Thermal Paste
EVERCOOL thermal paste series has a variety of packaging designs with different capacities and performances, allowing users to choose the appropriate thermal paste products according to their actual needs.
